Packaging · American Fork, Utah

Custom foam packaging inserts & boxes in Utah

Rapid Insulation cuts custom EPS and XPS foam packaging inserts in American Fork, Utah, so your product ships snug. We cut inserts, corners and end caps on a CNC hot-wire machine with no molds and no tooling charge, and we can pair them with a custom cardboard box sized to your product.

Custom CNC-cut EPS foam packaging insert with six cavities
A six-pocket EPS insert, cut in American Fork.
An EPS block becomes a six-pocket insert, then a box is cut to fit it. Video has no sound.

Watch it cut

Foam inserts cut to fit your part

Tell us the part size and how many pockets you need. We cut the insert from EPS so each part sits snug and doesn't rattle in shipping.

Want to try sizes first? Lay out your insert and box in the packaging builder and send it to us.

Packaging

Foam inserts and boxes, cut to your product

No molds, no tooling charge. One prototype or a repeat order.

Custom CNC-cut EPS foam packaging insert with six cavities
EPS · Packaging

EPS packaging inserts

CNC-cut EPS inserts with pockets shaped to your product.

Foam block with a clean round pocket cut through it
XPS · Packaging

XPS inserts

XPS foam inserts cut to fit, when a smooth board suits the job.

L-shaped piece of white EPS foam cut on the hot-wire CNC
EPS · Packaging

Corners and end caps

Edge and end protection for furniture, panels and equipment.

Drawing of a cardboard shipping box with a fitted white foam insert and lid
Boxes

Custom cardboard boxes with foam inserts

A cardboard box sized to your product, with a foam insert cut to fit it.

Who it's for

Packaging for Utah businesses

We cut inserts for product companies and online sellers, equipment and furniture makers, device and equipment makers, and prototype and R&D teams.

Need a custom shape that isn't packaging? See custom cutting.

How to order

Three steps to your order

Send the part, a drawing or a photo with a ruler. One piece or a repeat order, and we save your file.

  1. Send us the job

    Call or email with sizes and quantities, a drawing, or a photo with a ruler in it. You can also drop off the part.

  2. Get a custom quote

    We look it over and send you a quote for your job.

  3. Pick up or get it delivered

    Pickup in American Fork by appointment. Delivery up and down the Wasatch Front is quoted per job.

We take cash, card (3.5% fee), check, Zelle and Venmo.

Custom cuts take a 50% deposit. Stock sheets are paid at pickup.

FAQ

Packaging questions

Don't see your question? Call or email us.

Where can I get custom foam packaging inserts in Utah?

Rapid Insulation cuts custom EPS and XPS foam packaging inserts in American Fork, Utah. Send the part, a drawing or a photo with a ruler, and we'll quote it. Pickup is by appointment, and delivery along the Wasatch Front is quoted per job.

Do I need to pay for a mold?

No. We cut inserts on a CNC hot-wire machine, so there are no molds and no tooling charge. That makes prototypes and short runs practical.

What do you need to quote a foam insert?

The part itself, a drawing (DXF, SVG or PDF) or a photo with a ruler in it, plus how many you need and how it ships. You can also drop off the part at our shop.

Can you make a box and an insert together?

Yes. We can pair a custom cardboard box sized to your product with an EPS or XPS foam insert cut to fit it, so the whole package comes from one shop.

Do you do small runs and repeat orders?

Yes. We cut one prototype, a short run or repeat orders, and we save your file so reorders match.

Should I use EPS or XPS for packaging?

Both work for inserts, corners and end caps. Tell us what the product is and how it ships, and we'll help you pick.

Get a custom quote

Tell us what you need

Call: (760) 650-5737
Email: contact@rapidinsulationutah.com
Pickup: 7501 N 6500 W, American Fork, UT, by appointment