
EPS packaging inserts
CNC-cut EPS inserts with pockets shaped to your product.
Packaging · American Fork, Utah
Rapid Insulation cuts custom EPS and XPS foam packaging inserts in American Fork, Utah, so your product ships snug. We cut inserts, corners and end caps on a CNC hot-wire machine with no molds and no tooling charge, and we can pair them with a custom cardboard box sized to your product.

Watch it cut
Tell us the part size and how many pockets you need. We cut the insert from EPS so each part sits snug and doesn't rattle in shipping.
Want to try sizes first? Lay out your insert and box in the packaging builder and send it to us.
Packaging
No molds, no tooling charge. One prototype or a repeat order.

CNC-cut EPS inserts with pockets shaped to your product.
XPS foam inserts cut to fit, when a smooth board suits the job.
Edge and end protection for furniture, panels and equipment.
A cardboard box sized to your product, with a foam insert cut to fit it.
Who it's for
We cut inserts for product companies and online sellers, equipment and furniture makers, device and equipment makers, and prototype and R&D teams.
Need a custom shape that isn't packaging? See custom cutting.
How to order
Send the part, a drawing or a photo with a ruler. One piece or a repeat order, and we save your file.
Call or email with sizes and quantities, a drawing, or a photo with a ruler in it. You can also drop off the part.
We look it over and send you a quote for your job.
Pickup in American Fork by appointment. Delivery up and down the Wasatch Front is quoted per job.
We take cash, card (3.5% fee), check, Zelle and Venmo.
Custom cuts take a 50% deposit. Stock sheets are paid at pickup.
Boxes and custom shapes
FAQ
Don't see your question? Call or email us.
Rapid Insulation cuts custom EPS and XPS foam packaging inserts in American Fork, Utah. Send the part, a drawing or a photo with a ruler, and we'll quote it. Pickup is by appointment, and delivery along the Wasatch Front is quoted per job.
No. We cut inserts on a CNC hot-wire machine, so there are no molds and no tooling charge. That makes prototypes and short runs practical.
The part itself, a drawing (DXF, SVG or PDF) or a photo with a ruler in it, plus how many you need and how it ships. You can also drop off the part at our shop.
Yes. We can pair a custom cardboard box sized to your product with an EPS or XPS foam insert cut to fit it, so the whole package comes from one shop.
Yes. We cut one prototype, a short run or repeat orders, and we save your file so reorders match.
Both work for inserts, corners and end caps. Tell us what the product is and how it ships, and we'll help you pick.
More from Rapid Insulation
EPS and XPS foam board, 4x8 sheets, cut to thickness, under-slab board.
RoofingRoof board for flat and low-slope roofs, tapered pieces, crickets and saddles.
GeofoamEPS geofoam blocks, lightweight fill, void forms and concrete blockouts.
EIFSEPS window and door trim, bands, cornices, quoins and custom profiles for EIFS and stucco.
Container kitsEPS ridge inserts and flat sheets that insulate 20 ft and 40 ft shipping containers.
Custom cuttingSigns, letters, props and one-off parts cut from your drawing.
Get a custom quote